Manufacturing

Semiconductor Firm Boosts Data Accuracy 80% Using Automation

Modernized fulfillment operations through automation and connected inventory

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80%

Improvement in data scalability and accuracy.

40%

Reduction in processing time facilitating quicker insights.

45%

Reduction in infrastructure costs.

Client overview

A global semiconductor company delivers embedded solutions for automotive, industrial, infrastructure, and IoT markets. Its portfolio spans high performance computing, microcontrollers, analog, and power to offer scalable platforms that simplify design & speed development.

With more than 21,000 employees across 30+ countries, the company advances digitalization with sustainable, power-efficient semiconductors. It pairs device and system expertise to deliver reliable reference designs and software, helping customers ship safer, smarter products faster.

Challenges

Fulfilling thousands of global orders daily exposed critical gaps in routing logic, inventory coordination, system integration, and secure software delivery.

Manual order checks

Legacy workflows relied on spreadsheets and human validation, which increased the risk of fulfillment errors and delays in high-volume order pipelines.

Limited inventory visibility

The client lacked real-time visibility into inventory across 200+ fulfillment partners, complicating planning and slowing proactive stock replenishment.

Scalability constraints in integration

Integrating ERP and partner systems required custom handling, which limited scalability and made maintaining cross-system data consistency difficult.

Solution

We modernized the fulfillment lifecycle with automated routing, real-time inventory sync, secure pipelines, and scalable integrations to support thousands of global orders daily.

Automated routing

Replaced manual eligibility checks with a rules-driven order routing system to validate requests and assign fulfillment paths quickly across global partners and internal inventory.

Inventory intelligence

Developed a system to track inventory across 200+ fulfillment partners, allowing predictive refills, reducing out-of-stock risk, and improving coordination between systems.

Integration architecture

Implemented a modular integration layer to standardize how the platform connects with ERP and third-party systems, improving sync, reliability, and long-term scalability.

DevSecOps pipeline

Built secure pipelines with automated testing, code analysis, access controls, and environment validation to ensure stable delivery across remote teams and reduce deployment risk.

Business impact

The modernized fulfillment system improved operational speed, reduced manual effort, and enabled scalable, secure delivery across global inventory networks.

Reduced fulfillment time

Automated routing replaced manual checks and reduced order lead time by 70%, helping fulfillment teams move faster across global partner networks.

Improved inventory visibility

Real-time tracking across 200+ partners enabled proactive stock refills, reducing disruption and improving order accuracy across global shipments.

Robust security practices

Vulnerability testing and controlled access improved delivery security and ensured smooth DevSecOps operations in a fully distributed team model.

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